gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
BASIC ELEMENTS
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
OBJECTIVES:OBJECTIVES:
By the end of this chapter, you should:-By the end of this chapter, you should:-
Understand more fully the role and functioning of thebasic instruments in closed loop control system.Understand more fully the role and functioning of thebasic instruments in closed loop control system.
Be able to define and give an exampleBe able to define and give an example
Measuring ElementMeasuring Element
Control ElementControl Element
Final Control ElementFinal Control Element
Data Presentation ElementData Presentation Element
ProcessProcess
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
CLOSED LOOP CONTROL SYSTEMCLOSED LOOP CONTROL SYSTEM
MEASURING
ELEMENT
SetPoint
CONTROL
LAW
FCE
PROCESS
x
y
z
w
e
CONTROLLER
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
PROCESS
x
PROCESSPROCESS
Definition: Physical or chemical change of matter orconversion of energyDefinition: Physical or chemical change of matter orconversion of energy
Examplechange inExamplechange in
PressurePressure
FlowFlow
LevelLevel
TemperatureTemperature
SpeedSpeed
Electrical PotentialElectrical Potential
etcetc
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
MEASURING
ELEMENT
MEASURING ELEMENTMEASURING ELEMENT
DefinitionConsist of sensor and transmitter.DefinitionConsist of sensor and transmitter.
Example:Example:
Temperature: Thermocouple, Resistance TemperatureDetector (RTD)Temperature: Thermocouple, Resistance TemperatureDetector (RTD)
Pressure: Manometer, Bourdon tube, Diaphragm, BellowsPressure: Manometer, Bourdon tube, Diaphragm, Bellows
Flow: Orifice Plate, Venturimeter, Pilot Tube, Rotameter,Thermal Flow Meter, Mass Flow Meter, Turbine Flow MeterFlow: Orifice Plate, Venturimeter, Pilot Tube, Rotameter,Thermal Flow Meter, Mass Flow Meter, Turbine Flow Meter
Level: Differential Floats, Pressure Cells (DP Cells), Radarlevel Gauge, Ultrasonic meters, capacitance and conductancetype metersLevel: Differential Floats, Pressure Cells (DP Cells), Radarlevel Gauge, Ultrasonic meters, capacitance and conductancetype meters
Quality: Gas Chromatograph, PH AnalyzersQuality: Gas Chromatograph, PH Analyzers
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
pc420ve
temperature_measurements
Temperature Transmitter
4-20 mA Vibration Transmitter
MEASURING ELEMENTMEASURING ELEMENT
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
admagae
yewflow
permUltrasonic
rotameter
TRANSMITTER
MEASURING ELEMENTMEASURING ELEMENT
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
TX5-devices
TRANSMITTER
MEASURING ELEMENTMEASURING ELEMENT
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
Typical Sensors for TemperatureTypical Sensors for Temperature
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
Typical Sensors for TemperatureTypical Sensors for Temperature
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
Typical Sensors for LevelTypical Sensors for Level
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
Typical Sensors for LevelTypical Sensors for Level
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
Typical Sensors for FlowTypical Sensors for Flow
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
Typical Sensors for FlowTypical Sensors for Flow
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
Typical Sensors for PressureTypical Sensors for Pressure
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
SetPoint
w
e
CONTROL
LAW
x
y
CONTROLLERCONTROLLER
Definition: device which operates automatically toregulate controlled variable.Definition: device which operates automatically toregulate controlled variable.
Compares the CV SP, and generates process error signal.Compares the CV SP, and generates process error signal.
Generates control action according to the specified controlalgorithm (PID)Generates control action according to the specified controlalgorithm (PID)
ExamplePID Controller, PLC, etc.ExamplePID Controller, PLC, etc.
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
Controllerselectronic
CONTROLLER
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
FINAL CONTROL ELEMENTFINAL CONTROL ELEMENT
FCE
DefinitionThe controlling element which directlychanges the value of the manipulated variable.DefinitionThe controlling element which directlychanges the value of the manipulated variable.
Example:Example:
Globe ValveGlobe Valve
Butterfly ValveButterfly Valve
SliderSlider
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
FINAL CONTROL ELEMENTFINAL CONTROL ELEMENT
Solenoidvalve
valve4
valve2
VALVE
gmilogo
logo
CONTROL SYSTEM
PCI 1112
Industrial Electronic Department
Copyright of German Malaysian Institute. All rights reserved
controllers_pneumatic
RECORDER
DATA PRESENTATION ELEMENTDATA PRESENTATION ELEMENT
Example:Example:
RecorderRecorder
OscilloscopeOscilloscope