SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PID Tuning Real-Time Simulator(SIMCET Software)A product of PiControl SolutionsDistributed and Serviced in Europe by Yazzoomwww.yazzoom.cominfo@yazzoom.comTrain Your Plant PersonnelQuickly and Effectively
PiControl Solutions Company Copyright © 2014www.yazzoom.com
1
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
SIMCET PID Tuning Simulator
•SIMCET is a PID Tuning Real-Time Simulator for training.
•You can mimic real PIDs from a DCS/PLC graphic/screen on to a PC andeven match process dynamics precisely.
•Copy JPGs from your DCS/PLC/SCADA, mimic process dynamics andbuild a simulation resembling your plant on a SIMCET screen- all inminutes!
•It is simple, fast, compact, can be downloaded and used in just 10 minutes!
•You can also practice PID tuning on the simulator.
•Additionally, SIMCET can test your PID tuning skills using unique, novelonline real-time tuning tests that are randomly generated.
•Use SIMCET to train new employees faster and better, like never before.
PiControl Solutions Company Copyright © 2014 www.yazzoom.com
2
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
3
Train, Test, Certify & Qualify Your ProcessControl Engineers and Technicians
•Each plant has many PID Controller Loops.
•PID tuning skills are very important.
•Simcet helps to improve PID Tuning Skills.
•User can tune loops on a PC instead of real plant.
•Simcet provides real-plant tuning environment.
•Fearlessly tune loops, drive them unstable orsluggish, put in Manual/Auto and learn PID tuning.
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
![MCj03871500000[1]](data/images/img2.jpg)
Secretary maintains PID tuning test
Scores for new and current engineers.
Everyone must take test every year to
maintain good skills.
4
New & Unique PID Training System
1
2
![MCj04114760000[1]](data/images/img3.png)
![MCj03967500000[1]](data/images/img4.png)
Engineer or
DCS Technician
PID Tuning
PRACTICE
on Simulator
![MCj04114760000[1]](data/images/img5.png)
PID Tuning
TESTING
on Simulator
Supervisor Checks Tuning Score from
Simcet (Performance). If good score, person
is Qualified to tune loops in Control Room.
Otherwise he must Practice and Re-Test.
4
3
GRADING
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Uniqueness of SIMCET
•SIMCET has no competitor!
•No other software product from any competitor allows tuningPIDs in a real-time, real-life control-room environment.
•SIMCET can be quickly installed in just 5 minutes, competitorproducts take days!
•SIMCET has a grading and testing system to test PID tuningskills – functionality not available in any other product.
•SIMCET allows you to build DCS/PLC HMI graphics andthen mimic real-life dynamics matching with the real process,another unmatched function.
PiControl Solutions Company Copyright ©2014
5
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Part 1:PID Tuning Training Practice
Real-time control environment
Fearless Play
No worry – no chance of shutdown!
PiControl Solutions Company Copyright © 2014
6
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
7
Fearlessly Play with PIDControl, drive Unstable toLearn Tuning like neverbefore
You could rarely do this inreal plant, but you can onSimcet Real-time Simulator
You learn faster since you can run PID simulations infaster time speed than real life. Very slow loops can bemade to run fast. See results of tuning changes sooninstead of after minutes or hours!
PiControl Solutions Company Copyright © 2014
SetpointChange
SP
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
8
•Flow Control Tuning
•Level Control Tuning
•Distillation Control Tuning
•Temperature Control Tuning
•Compressor Surge Control Tuning
•Custom Simulation for Your (Any) Process
Simcet covers all Common Industrial PIDs
Standard
Pre-configuredSimulations
Easy to Create anyPID loop to matchyour plant or process
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
Make SP Change
Change Modefrom Auto-Manual
Change Control ValvePosition in Manual
PID Faceplate like ina DCS or PLC HMI
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
Simulate PIDcontrol withunmeasureddisturbances
SP
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
See the impact of a strongProportional Kick
SP
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
SP
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
SP
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
SP
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
15
Simcet Simulation Speed Control
Setpoint Changes
PV Signal
PID Output
PID Tuning
Simulation
Speed
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
16
Generate Quick Realistic PID Simulationfor Any PID in Your Plant
Setpoint Change
PV Signal
PID Output
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
17
Simcet PID Configuration Options
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Part 2:PID Tuning Testing andCertification
Test control engineers andtechnicians and certify them beforeallowing them to tune in control room
PiControl Solutions Company Copyright © 2014
18
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
19
Tuning Test Menu and Test Instructions
Each PID Tuning Test comes withcomplete Loop description from thereal plant. The student is challengedwith 12 randomly selected tests. Testperformance is good indication oftuning skill level.
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
20
Tuning Test Menu and Test Instructions
Each PID Tuning Test comes withcomplete Loop description from thereal plant. The student is challengedwith 12 randomly selected tests. Testperformance is good indication oftuning skill level.
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
21
Sample Test PID Loop Descriptions
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
22
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
23
After all PID Tuning Tests are Taken,Final GRADE SHEET is generated
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Company Copyright © 2014
24
Final Grade Sheet and Annual Testing
•Make all control engineers and DCS/ Instrument Technicianstake Simcet Tests every year.
•Many large corporations require employees to be tested onvarious work-related topics.
•Use Simcet to test all PID tuning staff.
•Plant Control Quality Improvements will be quickly noticeable.
•Maintain annual employee records using Grade Sheet.
•Note: tests are randomly generated, so if you take the testtwice, student will be challenged with different tests.
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Part 3:Build SIMCET Simulation fromyour DCS/PLC HMI Graphics
•Copy JPGs from DCS/PLC HMI operatorgraphics, use PITOPS to identify transferfunction dynamics and build a real-lifeaccurate PID simulation on a PC!
•Simulate nonlinearities, startup/shutdownand abnormal operating cases in SIMCET.
PiControl Solutions Company Copyright © 2014
25
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Copy JPG of DCS Graphic
•Make a screen shot of DCS/PLC operator graphic
•Incorporate
into Simcet
•Build dynamic
model using
actual plant data
PiControl Solutions Company Copyright © 2014
26
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Read Plant Data from Excel or OPC toIdentify Process Dynamics
Read PID data fromExcel or OPC.
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
From DCS Screen (JPG) to Simcet on PC
PiControl Solutions Company Copyright © 2014
28
Port PID Loopsdynamics and DCSgraphic into Simcet
Real-time simulatortrend (behaves likethe real process andthe real PID in DCSor PLC)
Simcet Real-time simulation
SP
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PiControl Solutions Copyright © www.yazzoom.com
29
YazzoomSales & Technical Support
Yazzoom providestechnical consulting forall your PID, PrimaryControl and AdvancedControl Problems
•Install and try a 30-dayFREE, full-function SIMCETand see for your self!
•More Capabilities, MoreUnique Features, More Power